![]() Zero-Clearance Insert (Table Saw): If you’re using a table saw, you can use a zero-clearance insert.Guides can help prevent the saw blade from wandering and causing splintering. Avoid rushing the cut, as pushing too hard or moving too quickly can lead to tear-out.Use a Guide: Consider using a straight edge or a cutting guide to help maintain a straight and accurate cut.Cut Slowly and Steadily: When making the cut, move the saw through the plywood slowly and steadily. This can help hold the wood fibers together and reduce splintering. Apply Masking Tape: Apply masking tape along the cut line on the surface of the plywood.This ensures that the blade fully penetrates the material without causing splintering. This provides support for the bottom fibers and reduces splintering on the underside of the cut.Adjust Blade Height: Set the cutting depth of your saw blade slightly deeper than the thickness of the plywood. This creates a shallow groove along the cut line and helps prevent tear-out.Back the Plywood: Place a sacrificial piece of plywood or a piece of scrap wood underneath the plywood you’re cutting.Here are some of my best tips for achieving splinter-free plywood cuts:Use the Right Blade: As mentioned earlier, selecting the right saw blade is crucial.Score the Cut Line: Before making the actual cut, use a sharp utility knife or a scoring tool to score the cut line. ![]()
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